Thursday, February 5, 2015

Silk Screen Printing Technology

Screen-printed wallpaper


Stencils and Film

MovieIn the ancient days, stencils were divide by labourer. Nowadays, stencils are fictional using photographic films that are designed for Shade printing. This allows stencils to be produced from photographs and other artworks. It extremely allows screen printing to be used for a combo of dissimilar applications, adoration T-shirt designs, also as improving the complexity and condition for traditional applications like wallpaper.


The Process


Senescent stencil press


The Shade is placed on top of the substrate, which could be paper, metal, textiles, glass and other facts. A stencil is placed on top of the Shade, and the operator rolls a fill bar, or "floodbar," from the rear ink reservoir to the top of the substrate with an still coercion that floods the Shade with ink. The ink is pressed on to the substrate and blocked by the stencil where ink is not desired.


The Screen


The Shade


The Shade is prepared of a useful mesh counsel, which was originally silk. Finer meshes Testament deliver a "higher resolution" on the substrate. Nowadays screens are typically specious of polyester, nylon or other man-made fibers, and long on aluminium or wood frames. Screens can typically be cleaned and reused after printing.


Silk-screen printing, again noted as Shade printing and serigraphy, is a technology developed inceptive in China during the antecedent century of the Christian Period. An Englishman, Samuel Simon, succeeding patented the disposition in 1907. Silk-screen printing uses a silk mesh and a stencil. The stencil blocks ink from activity transfered to the substrate and forces ink wrapped up the areas unblocked by the stencil. The basic means became typical for manufacturing wallpaper and fabrics and is much used for these applications nowadays.




Screen-Printing Equipment


Screen-printing presses come in album, semi-automatic and fully automatic. Flatbed and clam-shell designs are mostly manual and semi automatic systems. They are used for short editions, T-shirts and other fabrics. Rotary and cylindrical presses are fully automatic production machines used for manufacturing everything from plastic cups to soda cans to wallpaper.


Accessory Equipment


UV dryers


Depending on the application, there are a variety of accessory devices that may be necessary. If you plan to print in multiple colors, you may need a curing device to speed up the setting of the ink. Curing devices are usually infrared or ultraviolet light devices, but heat treatments are also available. There are also loaders, unloaders and other finishers that may be required depending on the work flow.


Applications


T-shirts


Screen-printing is used in different size businesses for production of different products. Mars uses it to imprint the "M" on M&Ms with soy-based edible ink. Most wallpaper fabric and many beer and soda cans are printed using screen printing, as are most T-shirts and many decals and labels. There are fairly low barriers to entry for small operations, and expensive, custom-made technology available for high production requirements.